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Bioreactors
PID Eng&Tech's computerized process control systems for
fermenters make easier direct control of temperature, pH, dissolved oxygen,
agitation, foam, mass flow control of gases and liquids, nutrient feed,
etc.
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Control system developed by an investigation Project
financed by Feder funds. |
The biotechnology control systems area has been developed by PID
Eng&Tech since 1995 in co-operation with Biosafety (actually Bioprocess
Technology) and it has been applied in the implementation of pilot plants in
the well-known companies.
PID Eng&Tech controls these fermenters by means of the latest
technology. Their applications are: pharmaceutical, cosmetics, food,
veterinary, agricultural, etc. The main features of PID Eng&Tech's
bioreactor process control systems are flexibility for process optimization and
scale-up potential. The reproducibility and reliability of the fermentation
process increases on the basis of our know-how about the process control
technologies.
Custom industrial bioprocessing systems for pilot and production
operations from 20 to 15.000 L are made of SS 316, from 2 to 20 L are made of
glass.
The plenty of experience of PID Eng&Tech in control systems
for fermentation process allows Bioprocess Technology to design fermenters easy
for cleaning, operating, perfect sterility maintenance, flexibility and high
process control.
Computerized control system, developed by PID Eng&Tech, uses
RS-485 digital communication for computer supervised operations. At present,
PID Eng&Tech develops a MODBUS system for supervised remote control via the
Ethernet, which includes TFT "tactile system" for an easy operation interface
with the user.
PID Eng&Tech and Bioprocess Technology use the highest-quality
components (MFC, membrane valves, probes, seals) made by the most reputable
manufacturers, which ensures a high degree of reliability.
INNTEGRATED CONTROL UNIT |
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Agitation |
800 rpm servocontrolled |
| pH |
controlled by means of acid and base pumps,
on/off or proportional control, or by means of CO2 gas flow |
| Dissolved oxygen |
controlled by means of air supply using Mass
Flow Controllers and/or stirred control |
| Temperature |
controlled by means of heat and cooling,
on/off or proportional control |
| Foam |
controlled by means of pumps |
| All the controllers we use are PID
(Proportional Integral Derivative). |
| Friendly user interface based on
TFT tactile display and remote control software via Ethernet (TCP/IP), as well
as RS-485 digital communications. |
| Our control systems can be
configured, depending on customer's needs (Mass Flow Controllers setting,
sterilization status, feed control, etc). |
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